Modernize the controls.
Keep the machine.
Mechanically viable equipment can outlive its automation platform by years. Meray engineers the modernization of that equipment — upgrading the obsolete controls, electronics, and automation that keep it productive.
Proven mechanical equipment
+ Aging / obsolete automation
Meray modernization
Modern controls + existing machine
A complete modernization capability — not a list of services.
Controls & Automation
- Controls architecture
- PLC migrations & programming
- Program conversion
- I/O mapping
- Machine sequence development
Operator & Motion Systems
- HMI modernization
- VFD upgrades
- Servo modernization
- Remote I/O
Electrical & Safety
- Control panel modernization
- Electrical design
- Industrial networking
- Safety control upgrades
Implementation & Handoff
- Installation coordination
- Testing
- Startup
- Commissioning
- Electrical drawing updates
- Documentation
- Final handoff
Conceptual only — the assessment determines what stays and what changes. Not every project replaces every component.
- Legacy PLC
- Legacy HMI
- Obsolete drives
- Legacy I/O
- Old network
- Assessment
- Architecture
- Migration plan
- Software conversion
- Testing
- Current PLC
- Modern HMI
- Supported drives
- Updated I/O
- Modern industrial network
- Updated documentation
Your team knows the machine. Meray knows modernization.
Much of the specialized engineering is performed centrally and coordinated with your team, with planned on-site commissioning scheduled when the project reaches startup.
- Mechanical knowledge
- Plant standards
- Installation
- Fabrication
- Machine history
- Production experience
- Controls architecture
- PLC / HMI engineering
- Migration planning
- Electrical design
- Software
- Testing & commissioning
Planned modernization. Planned downtime. Clear handoff.
- 01
Assess
- 02
Architect
- 03
Engineer
- 04
Build / Prepare
- 05
Install
- 06
Commission
- 07
Handoff
When troubleshooting stops being the answer
Recurring PLC failures, obsolete controls, unsupported hardware, and difficult-to-source components may indicate that continued troubleshooting is no longer the economically sensible answer. The next step is not automatically modernization — it’s an assessment.
- Recurring failures
- Obsolete hardware
- Parts scarcity
- Increasing production risk
- Assess the asset
The asset-level decision
KEEP
The machine and its controls remain viable as-is.
MODERNIZE
Keep the mechanical asset; upgrade the technology that runs it.
SELL
The asset no longer fits your operation but retains value.
REPLACE
Modernization doesn't make economic or technical sense.